Combining high-pressure processing with transglutaminase pre-treatment for stabiliser-free ice cream production

Tsevdou M., Soukoulis C., Argentou E., Taoukis P.

Innovative Food Science and Emerging Technologies, vol. 114, art. no. 104777, 2026

Abstract

This study evaluated the combined application of high-pressure (HP) processing (600 MPa, 55 °C, 10 min) and transglutaminase (TGase, 0–4 U/g protein) pre-treatment as a clean-label strategy for producing stabiliser-free ice cream, comparing it against conventional homogenization-thermal treatment of guar gum-stabilised mixes. Although both thermally (TH) and HP-processed mixes showed shear-thinning behaviour, the combined HP–TGase treatment markedly increased consistency coefficient, apparent viscosity, and thixotropy, reflecting the formation of a continuous entangled protein network through interchain bridging. TGase pre-treatment also reduced macroscopic phase separation in guar gum–protein systems by crosslinking proteins into nanoclusters, providing steric stabilisation and delaying biopolymer demixing. In frozen products, HP-treated samples exhibited higher overrun (92.6 vs. 82.5%) and substantially greater fat destabilisation (26.4 vs. 2%), consistent with improved air cell stabilisation and partial fat coalescence. Optimal TGase concentration (2–3 U/g protein) maximised air incorporation, while excessive crosslinking reduced overrun through over-stabilisation of fat globule interfaces. Oscillatory thermo-rheological analysis demonstrated elevated complex viscosity and increased viscous dissipation in HP–TGase samples, indicative of a creamier, more deformation-resistant structure. The combined treatments decreased ice crystal polydispersity and suppressed freezing point depression through enhanced binding of unfrozen water in the freeze-concentrated serum. Multivariate ASCA–PLS-DA identified processing method as the primary driver of structural differentiation, with melting onset temperature and consistency coefficient as key discriminants, while TGase concentration exerted a secondary dose-dependent effect on overrun and melting behaviour. Overall, the HP–TGase approach offers a promising clean-label route for producing structurally stable, aerated, and texturally improved stabiliser-free ice cream.

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SOUKOULIS Christos

Bioprocessing and formulation

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