Reduction of iron oxide (alpha-Fe2O3) with a hydrogen rich plasma produced by an Electron Cyclotron Wave Resonance source

Sikirić M., Choquet P., Philippe A.M., Valle N., Hadler K., Bjelajac A., Chemin J.B., Kadok J., Bulou S.

Vacuum, vol. 240, art. no. 114508, 2025

Abstract

To establish a permanent settlement on the Moon, it is essential to find solutions for producing oxygen (O<sub>2</sub>) and water (H<sub>2</sub>O). One promising method is the in-situ production of H<sub>2</sub>O through the thermal reduction of lunar regolith containing iron oxide (Fe<sub>2</sub>O<sub>3</sub>). This study explores the use of Electron Cyclotron Wave Resonance (ECWR) plasma for reducing Fe<sub>2</sub>O<sub>3</sub>, comparing its energy efficiency to traditional hydrogen (H<sub>2</sub>) thermal reduction. Experiments were conducted using an H<sub>2</sub>/Ar plasma mixture on Fe<sub>2</sub>O<sub>3</sub> thin films at varying substrate temperatures and treatment times. Characterization techniques revealed a multilayer structure forming during the reduction, with a rapid transition to metallic iron (Fe) on the surface after 15 min of treatment. An intermediate Fe<sub>3</sub>O<sub>4</sub> layer developed with extended reduction time, resulting in a distinct three-layered structure. Controlled heating above 200 °C significantly accelerated the reduction process while maintaining the same mechanism. Energy efficiency calculations indicate that H<sub>2</sub>/Ar ECWR plasma can be up to six times more efficient than simple thermal reduction, highlighting its potential as an effective method for lunar oxygen production.

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PHILIPPE Adrian-Marie

Advanced Characterization of Surface, Interface and Structure

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VALLE Nathalie

Advanced Characterization of Surface, Interface and Structure

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HADLER Kathryn

European Space Resources Innovation Centre

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CHEMIN Jean-Baptiste

Plasma and Vapor Deposition Processes

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BULOU Simon

Plasma and Vapor Deposition Processes

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